Processing & Assembly

The Robotic Edge

Robot-based Tape Application on Photovoltaic Modules

As in every other industry, cutting costs while simultaneously maintaining product quality is also a challenging task for PV module manufacturers. Robot technology could increase productivity and assure excellent quality through automated processing. more...

Fig.1: IRB 6640 Industrial Robot with tape application unit including dispenser and punch knives

High Performance Module / New Lamination Process

Withstands Temperatures up to 125°C

German PV specialist J.v.G. Thoma, Freystadt, has developed a new lamination process for PV modules that leads to extremely heat resistant modules and a longer life span. The development was accomplished in close cooperation with Bavarian solar provider Jurawatt. more...

February 7, 2012

CIGS Technology

Manz Provides Update on CIGS Fab

Engineering firm Manz has significantly increased the efficiency of CIGS thin-film modules manfactured under mass production conditions. The company presented the latest advances introduced in its integrated production line at the Fourth Thin-Film Conference held in San Francisco. more...

February 6, 2012

Based on preliminary figures, Conergy AG, Hamburg achieved sales of around € 185 million during the fourth quarter of 2011 (Picture: Conergy)

Fourth Quarter Results

Conergy Defies Module Price Decline

Despite a module price drop of over 40 % in 2010, German single source solar provider Conergy, Hamburg, achieved group sales of € 755 million in line with company predictions. more...

January 25, 2012

Avancis, manufacturer of CIS solar modules, has commenced the production in its second factory at the company headquarters in Torgau, Germany (Picture: Avancis)

Singulus Machines Key Components

Avancis Starts 100 MWp CIS Production

Avancis, manufacturer of CIS solar modules, has commenced production in its second factory at company headquarters in Torgau, Germany. more...

January 9, 2012

Fig.1: Some temperatures are recorded by Speedway modules near measurement points within the processing area

Automation of Soldering

No Energy Wasted

In order to economically manufacture customer-specific machines, Somont, a manufacturer of stringer soldering machines, relies on modular automation systems and rail-mounted terminal blocks for connection technology. more...

December 14, 2011

Fig. 1: Handling of wafers demands speed and care

Robot-manufactured cells for the photovoltaic industry

Fast and Precise – with Due Care

Handling of thin silicon wafers before and after the wet bench is performed by robots. Here the requirements are clearly defined: the shortest possible cycle times with the lowest possible rate of breakage – a balancing act that can only be accomplished using automation at the very highest level. more...

December 12, 2011

Fig. 1: To protect solar cells against humidity the operator can use a double glass structure with a butyl rubber sealing where the sealant is directly dispensed onto the glass

Sealing and Bonding Benefits

Assembly of Thin Film Modules with New Back End Processes

Production costs of thin film modules can be further reduced by introducing new back-end processes. To find the optimum contacting solution, the pros and cons of each technology must be compared together with their suitability for the different connections in a thin film module, keeping the whole current path in mind. It is also important to determine which contacting technology works well in order to gain an meaningful cost comparison of different processes. more...

December 9, 2011

Fig. 1: Cross-contacts are soldered using an inductive process. This guarantees top-quality connections.

Partially Automated Production Line

Flexibility Counts

The façades of buildings are ideal photovoltaic surfaces. PV Products has invested in a production line enabling cost-effective manufacture of crystalline glass-film and glass-glass modules in just about any color or format to meet a wide range of customer wishes. more...

December 8, 2011

Rofin's 1000-watt DQ010 laser offers the highest available power for edge deletion (Photo: Rofin)

Laser Sources

Enhanced Productivity, Lower Costs for Solar Thin-film Industry

Among the wide range of laser sources for solar thin-film edge deletion applications available from Rofin, the 1000-watt DQ010 laser is the one offering the highest laser power for such purposes. This device allows fast processing of up to 80 cm²/s, ensuring high productivity. more...

November 21, 2011

Wet-chemical edge isolation offers efficiency increases for solar cells (Photo: Schmid Group)

Laser Edge Isolation Replaced by Ten-lane Wet-chemical Edge Isolation

Modernizing to Compete

The photovoltaics market has become a buyer’s market, with the drive for higher cell efficiencies in full swing. Slackening demand for solar cells with efficiencies lower than about 16.4 % was recently reported by Digitimes, a Taiwanese industry information service . more...

November 19, 2011

First Solar's new factory in Frankfurt (Oder), Germany was inaugurated on November 3 after reaching full production in October. (Photo: First Solar, Inc.)

Largest Renewable Energy Investment in Germany in 2010

Thin-Film Module Capacity Doubled to 500 MW

Arizona-based First Solar, major US producer of thin-film solar modules, recently opened its new plant expansion in Frankfurt (Oder), Germany. The $200 m investment effectively doubles the company’s production capacity in Germany to 500 MW annually. more...

November 18, 2011

GP Solar in-house developments in camera optics enable spectral defect analysis for process control of innovative solar cell concepts (Image: GP Solar)

Optical Inspection Equipment

Defect Detection

Numerous hardware and software improvements have been introduced in GP Solar’s latest Inspect Chrome product line for inline measurement. A development in camera optics enables optimized defect detection by spectral analysis of wafers, cells, and modules. more...

November 16, 2011

Laser Processing of Flexible Solar Cells

Monolithic Integration

A new laser scribing system for flexible solar cells enables P1–P3 serial integration of flexible CIGS, a-Si, and organic thin-film solar cells on polymer or metal substrates, thus allowing new approaches to module design. more...

November 14, 2011

X-ray Fluorescence Inspection

Inline Quality Control

The efficiency of a thin-film solar module is largely dependent upon the composition and homogeneity of the layer of metal applied. X-ray fluorescence provides an excellent means of monitoring these two characteristics in a production environment. more...

November 4, 2011

Applied Baccini Pegaso solar cell manufacturing platform enables manufacturers to take their innovative cell designs into mass production (Image: Applied Materials)

PV Cell Manufacturing Platform

State-of-the-Art Solar Manufacturing

The Pegaso photovoltaic cell manufacturing platform fabricates electrical circuits on both sides of a solar cell in a process that includes multiple screen-printed metallization steps, metrology, and sorting. more...

November 3, 2011

Encapsulant Films

Faster Production, Greater Module Stability

Enhanced efficiencies in photovoltaic PV module production and lower conversion costs are claims made for ENLIGHT Polyolefin Encapsulant Films produced by Dow Chemical Company. more...

November 2, 2011

The SINGULAR coating tool is used in the development of PECVD coatings for high efficiency solar cells

ICP-PECVD Coating Tool

Production of High Efficiency Silicon Solar Cells

SINGULAR is a flexible ICP-PECVD coating tool serving for mass production of silicon solar cells. In addition, however, it is being increasingly used in the development of PECVD coatings for high efficiency solar cells embodying conventional and new cell concepts. more...

October 31, 2011

Cleaning and Etching Machine for Silicon Wafers

Wet-Chemical Processing Costs Reduced

The improved Silex wet-chemical batch cleaning and etching machine for silicon wafers utilises a new texturing process which is free of flammable volatile solvents such as isopropanol (IPA) and is based on commercially available additives. more...

October 15, 2011

Elastic Two-component Silicone Sealants

Secure Mounting of Junction Boxes on Solar Modules

Junction boxes pool the current generated by the solar cells and redirect it. Since complete modules cease to function if junction boxes fail, special attention must be given to their proper mounting. more...

October 15, 2011

Metallization Paste Dryer

Cutting VOC Emissions

Developed for advanced drying of metallization pastes, the DriTech dryer offers unique, patent-pending hybrid heating technology and an updated design that decouples the VOC removal and binder burn-off and delivers a more flexible and efficient drying process. more...

October 14, 2011

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