Picture: Katrina Brown – Fotolia.com

After the Last Sunny Day

Recycling Guarantee for End-of-Life Modules

Manufacturers of solar modules voluntarily guarantee to take back and recycle decommissioned end-of-life solar modules. This initiative makes good ecological and economic sense but poses new challenges for the industry’s risk coverage. A policy broker offers a concept for covering future recycling liabilities. more...

July 28, 2011

Fig. 1: Multi-opening laminating lines can be used for glass-glass modules or for crystalline cell modules. The simultaneous processing of modules at different openings allows for a high volume production in a small area

Connected Layer by Layer

Servo Drives Used in Laminating Machines for Multi-layered Pressed Material

The sun is an almost infinite source of energy, its use is socially acceptable, and it plays a role in reducing CO2 emissions worldwide. As a result, photovoltaic systems are becoming ever more widespread. The coating and laminating units used in their production need high-performance servo drive technology to guarantee precise positioning of the solar panels. more...

July 27, 2011

Conncetor

Automatically Assembled

The pre-assembled PV connector MC4PLUS has now been certified by both TÜV and UL. more...

July 26, 2011

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Fig. 1: Main targets in increasing PV production efficiency are reduced raw material costs and higher throughput of the production lines - Picture: Scott Maxwell - Fotolia.com

Money Points the Way Ahead

International Technology Roadmap for Photovoltaic

Results 2010 Cost reduction is the watchword in nearly every area of industrial manufacturing. And this also applies even more urgently to PV production in view of the rapid global development of this industry. Technology trends in PV production are summarised in the International Technology Roadmap for Photovoltaic (ITRPV), which identifies areas for increasing efficiency. more...

July 26, 2011

Connector

Made for Robots

The SolarSpec Junction Box, designed for robotic assembly of silicon photovoltaic systems, reduces assembly time and production costs for PV-panel manufacturers. more...

July 25, 2011

The system fulfils guidelines for usage in clean room class 100 according to Federal Standard 209E and is compliant with CE specifications - Picture: Mechatronic

Wafer Handling

With Contact-free Eccentricity Detection

The Taiko Ring Remover TRR200/300 permits fully automated removal of laser-cut rings from laminated 200 mm (8″) and 300 mm (12″) wafers. more...

July 22, 2011

Fig. 1: Completely dry cell lines offer several advantageous - Picture: © tarei - Fotolia.com

Wet or Dry?

Dry Plasma Processes for PV Production

Process flow of crystalline silicon cells from the as-cut wafer via damage removal, texturing, diffusion, PSG removal, and emitter etching to nitride deposition includes numerous wet processes. These are standard processes and are employed in fabrication lines throughout the world. This is a strong argument against change. On the other hand, the PV community has made many attempts to replace wet processes by dry plasma processes. more...

July 21, 2011

Fig. 1: With the camera registration system a manual adjustment of the screens is abdicable - Picture: Kinzel

Printing Line

There is No Escape From the Automatic Fixing Eye

The screen-printing line (roll to roll) for the production of photovoltaic elements is a 2-colour flatbed screen-printing line with a max. printing size of 750 x 750 mm. Equipped with Hot Air and UV dryer it is possible to print solvent and UV inks on flexible substrates like metal, plastics and paper. more...

July 19, 2011

Fig.1: Weaknesses of measuring equipment can nullify the strengths of new production technologies - Picture: Agentur für Erneuerbare Energien

Light and Shade

Shortcoming of Measuring Equipment

As a consequence of the improvements achieved in the mass production of solar cells generating a higher energy yield from sunlight, the need has arisen for more precise measuring equipment capable of reproducing this light. This is because powerful artificial suns such as xenon flashers also have their downsides: they show significant deviations from standard test conditions in the lower and upper range of the spectrum. They are, however, still being used for quality assessment in cell and module production lines. more...

July 19, 2011

Back Side Tabbing

Save Silver

The SOL200 Series is usable for back side tabbing conductors for mono and multicrystalline silicon solar cell wafers. It has been claimed to demonstrate lower paste laydown while maintaining excellent solderability with both leaded and lead-free solders while maintaining high adhesion and high electrical performance. more...

July 18, 2011

Good Housekeeping

Interview with Jan Clyncke, Managing Director of PV CYCLE

The photovoltaic industry has closed ranks and committed to implementing a voluntary take-back and recycling scheme which has been in operation since the first half of 2010. The industry intends to take responsibility for the entire life-cycle of a PV module with the aim of making the photovoltaic industry ‘doubly green’. more...

July 18, 2011

Polysilicon Production

One for Six

A newly developed silicon tetrachloride (STC) converter is intended for polysilicon production plants using direct chlorination for hydrogenating STC. more...

July 15, 2011

Several different materials, such as plastics, are essential for PV production - Picture: DuPont

Sealing

Withstanding Plasma Attack

Zalak 5300 high-performance seals bridge the performance gap between standard fluoroelastomer (FKM) and perfluoroelastomer (FFKM) seals. The seals are specially formulated for use in plasma environments, such as are encountered in edge isolation, ARC coating in crystalline cell manufacturing, TCO sputtering deposition, and selective a-Si PECVD applications in PV cell manufacturing. more...

July 14, 2011

Laminator

Multi Daylight Dazzles

Willard & Kelsey Solar Group has begun high-volume production of Cadmium Telluride (CdTe) solar panels at its plant in Perrysburg, Ohio using the Ypsator Multi Daylight Laminator. more...

July 8, 2011

Thermal Processing

Fast Firing With High Throughput

The Tritan dual-lane metallisation firing system features increased throughput at 3600 wafers per hour, an edge-grip transport system, and a temperature spike faster than 3 seconds. more...

July 6, 2011

Fig. 1: Diagrammatic view of the anaerobic Biomar process

Efficient Use of Water

Innovative Water and Wastewater Treatment for the International Solar Industry

Solar cells are manufactured in a complex process that requires enormous know-how. Large quantities of water are required for all methods . The production process leads to polluted wastewater. Since water is becoming more and more valuable as a raw material, efficient water management is essential. more...

July 4, 2011

Fig. 1: A micro inverter sits on the rail behind a solar photovoltaic module, or panel

Midget Revolutionists

Micro Inverters in PV Modules

Micro inverters are the little brothers of traditionally used inverter systems. Sometimes one micro inverter is used for each module. In other installations, use of a dual micro inverter serving two modules can reduce costs without compromising system performance. Micro inverters offer a radically different approach to solar PV installations. more...

July 1, 2011

Inverter

With Integrated System Monitoring

The single-phase Fronius IG TL 4.6 inverter is a transformerless device that feeds power into the grid with a maximum output of 4.6 kW, as required by the forthcoming German Low Voltage Directive. more...

June 30, 2011

The algorithm of the sun angle calculator can achieve an precision of ±0.001°

Software

Precision PC-based Solar Tracking

The TwinCAT Solar Position Algorithm software function block from Beckhoff enables exact calculation of sun angles without the use of sensors. more...

June 28, 2011

The units have a multi-level topology

Inverter

Sinus-wave Alternating Current Supply

The three Powador models 10.0 TL3, 12.0 TL3, and 14.0 TL3 supply three-phase current and can be integrated into grid system management. In the case of grid failure, they help maintain voltage and frequency stability and support short circuit current. more...

June 23, 2011

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